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BatchMaster™ - Batch Plants
Lead the competition.
Product Literature
If you’re a high volume concrete products producer, you depend on your batch plant to set the pace. Only one batch plant measures up: BatchMaster from Mixer Systems. BatchMaster is our top-of-the-line plant, capable of producing up to 250 yards per hour. Configure BatchMaster to your exact specifications, beginning with our legendary mixers. Behind every BatchMaster are more than 31 years of experience in batch plant design, manufacturing and construction. No matter what the production challenge, BatchMaster takes charge.
Custom design and construction separate BatchMaster from the rest. Mixer Systems builds every BatchMaster from the ground up to meet our customers’ specifications. Choose from a complete range of performance-proven components, all from a single source:
- Mixer designs and capacities
- Plant control systems
- Stack-up, low profile or below grade configurations
- Custom bins and silos
- Weigh belts or weigh batchers.
Add augers, open or enclosed belt conveyors, holding hoppers, gantry buckets, monorail delivery systems and mixer washout systems. Mixer Systems can assemble a total, unified system to provide you with smooth, dependable material flow throughout your entire plant.
Material Handling
Mixer Systems offers a wide variety of material storage and handling components, in sizes and configurations to match your capacity needs and the layout of your plant. You can choose from cement or fly ash silos up to 1050 barrel/4200 cu. ft. capacity, aggregate bins to 350 tons and both open and enclosed conveyor systems.
State-Of-The-Art Load Cells
All materials are weighed with state-of-the-art load cells for accuracy and ease of calibration. Load cells are matched and scaled to resist water and dust. Weighing accuracy of the aggregates is within +/-2% and cement/water to within +/-1% of the batch size. Our computerized control ensures that all materials are sequenced into the mixer at the appropriate time and in the correct amounts for your mix design every batch.
Automated Controls
Choose from an entire family of plant control systems. The E-350 offers the highest level of batch plant automation and programmability. Run a high-volume batch plant from start to finish-batching, mixing, moisture control, even automated concrete delivery of different mix designs to multiple locations on demand. Its simple touch screen design means it is easy to learn and operate.
Ag-Flow Aggregate Control System
Variables such as temperature and moisture content affect the quality of your finished product. The Ag-Flow™ System is an economical way to control those variables and improve performance. During wet weather it forces water from the material. In the winter months it acts to thaw/heat frozen material for use. A year-round solution, Ag-Flow is easy to install in new or existing plants and can handle up to eight separate aggregate bins.
